18
2024
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09
The advantages and disadvantages of single screw and twin-screw machines in fish feed extruders,
Author:
2024-09-18 13:14
The single screw and twin-screw models in fish feed extruders each have their own advantages and disadvantages. The following is a detailed analysis of both:
Single screw fish feed extruder
advantage
1. Simple structure and relatively low price: The design of the single screw extruder is relatively simple, so the manufacturing cost is low, suitable for users with limited budgets.
2. Mature technology and stable equipment: Single screw extruders have a long history of development, relatively mature technology, and stable and reliable equipment during operation.
3. Wide application: Due to its moderate price and stable performance, the single screw extruder has been widely used in the production of expanded aquatic feed, especially for the production of low protein adult fish feed such as tilapia, insect without feet, grass carp and carp.
shortcoming
1. Limited feeding performance: The material conveying of single screw extruders mainly relies on friction, and the feeding performance of difficult to add materials such as powder, paste, glass fiber, and inorganic fillers will be limited to a certain extent.
2. Increased counterflow and decreased productivity: When the head pressure is high, the counterflow phenomenon will increase, thereby affecting production efficiency.
3. Poor exhaust effect: In the exhaust area, the material surface renewal effect of the single screw extruder is small, resulting in unsatisfactory exhaust effect.
4. Limited process adaptability: Single screw extruders may perform poorly in certain specific processes, such as polymer coloring and processing of thermosetting powders.
Twin screw fish feed extruder
advantage
1. Strong adaptability: Twin screw extruders have stronger adaptability and can handle various types of materials, including high viscosity, heat sensitive materials, etc.
2. Increase production power: Compared to single screw extruders, twin-screw extruders can reduce production costs and improve production efficiency during the production process.
3. Improved heating and cooling system: The twin-screw extruder is equipped with a heating and cooling system, which can better control the temperature during the processing, ensure material maturation, and produce higher quality products.
4. Control system: The control system commonly used in twin-screw extruders can better control various production parameters and achieve control.
5. Automatic cleaning function: Some twin-screw extruders have automatic cleaning function, which eliminates the need to disassemble the screw for cleaning during shutdown, reducing maintenance costs and time.
shortcoming
1. Complex structure and high investment cost: The structure of twin-screw extruders is relatively complex, resulting in high manufacturing costs, which may not be very user-friendly for users with limited budgets.
2. High maintenance and operation costs: Due to its complex structure, the maintenance and operation costs of twin-screw extruders are relatively high.
3. Certain specific issues: such as the unresolved condition of the high discharge rate bearing device, and the possibility of severe wear on the barrel and screw edges in the meshing and tightening sections.
In summary, both single screw and twin-screw fish feed extruders have their own advantages and limitations. Users should consider factors such as their own production needs, budget, and material characteristics when choosing a suitable model.
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